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Rotary Kiln
Furnace
Bag Filter
Cartridge Filter
Reverse Air Bag House
Cyclone & Multiclone
Scrubber
Industrial Fans & Blowers
Dust Collection System
Fume Extraction System
Pyrolysis Plant
Dryer
Incinerator & Hot Air Generator
Forced Draft Cooler
Recuperators
Ladle/Tundish/Bail Arm
Motorized Transfer Trolley
Plate Bending Machine
Storage Tanks / Vessels
Aluminium Extrusion Plant
Material Handling Equipment
Turnkey Projects
Pyrolysis Plant
The Need
The growing problem of environmental pollution and utilization of plastics and rubber waste in industrial and consumer applications, combined with ever increasing demand of fuel and energy, has led to an increased demand for solution where the waste of plastic and rubber can be converted into productive energy as well as a reusable entity. One of the fastest growing types of industries is recycling through pyrolysis, as it not only saves the environment but also provides alternative source of energy without affecting the natural resources. It also proposes to produce fuel oil from waste Rubber or plastics which is a key industrial fuel.
 
Manufacturing Process
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Pyrolysis is a process to treat the rubber & industrial plastic waste to effect the decomposition of organic compounds under oxygen-free atmosphere to produce gas, oil and other usable products.
The Waste rubber or plastic is charged into the Reactor Vessel and heated under controlled conditions of temperature and absence of oxygen.
As a result, oil in gaseous form is produced along with other gases. These vaporized gases are passed through Heat Exchangers, wherein the oil gas is condensed into liquid form. The heat exchangers use water as the condensing medium and this water is re-circulated back from the cooling tower to the condenser.
During the process, Carbon Black is generated which can be used for different purposes.
Non condensable gas is again re-used to maintain the temperature of the reactor.
 
For Used Tyre and Rubber
Capacity : 250 Kg / hr. – 1000 kg / hr. Feed
  Complete Plant, from shredding to Recovery
 
For Plastic Scrap
Capacity : 250 Kg / hr. – 1000 kg / hr. Feed
  Complete Plant, from shredding to Recovery
 
Recovery
The average break up of recovery for rubber tyres, is as below
45 - 50% Oil : The hydrocarbons recovered, are converted in to Fuel oil, which can be a substitute for Light Diesel Oil or Furnace Oil in industrial applications.
30 - 35% Carbon Black : Carbon Black can be used to manufacture further value-added products that have higher market value and demand.
10 - 15% Steel : Steel extracted fetches good value in the market
 
 
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