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Manufacturing
 
  • Quality Assurance
  • Aswathi Industries Limited throughout its history places great emphasis on maintaining the highest possible quality standards at all stages from designing to commissioning.

    Design and manufacturing of the equipment is made according to the basic objectives outlined below:

    Reliable and rugged construction, resulting in a very high up time of the equipment and consistently efficient high production levels.
    Low maintenance is the result of evolution of our designs in which over the years continuous improvements have been made.
    Further, we select only the best components which are available in the market, this might not necessarily lead to the lowest initial investment but it ensures the start up of the equipment is smooth and fast, where as maintenance cost over the duration is very much reduced.
    To ensure that maintenance can be performed in a convenient and safe manner, we do provide our equipment with extensive maintenance platforms. This contributes to safety and efficiency of the equipment.
    High-energy efficiency of the equipment by using modern control systems.
    Safe and ergonomic operation of equipment by the operators through clear layout of the controls.
    High flexibility & efficiency.
     
  • Quality Objective
  • To upgrade technology to meet emerging trends and continue to be amongst the best Engineering Projects Company through its tradition of engineering excellence.
    To continuously develop new engineering  techniques & handle a wide range of materials.
    To innovate working with customers during design and thus expanding our engineering experiences further.
    To have a well designed system to identify the risks that can affect our business and performance and put in place a well thought out risk mitigation initiatives.
    To cover the entire gamut of activities – designing, sourcing, manufacturing, testing  and installing by proven execution capabilities.
    To build an excellent team of engineers and manufacturing professionals through multi-disciplinary projects, training and mentoring.
    To position itself well in the competitive environment  with a well diversified business  model spanning across a range of core industries.
    To provide a safe working place, respecting the environment, caring for our communities and demonstrating high ethical standards.
    To epitomize visionary leaders' commitment to develop competent team for sustainable success and carry forward their dreams through regularly conducting developmental training activities by initiating the best of industry talents.
     
  • Quality Control & Processes
  • Aswathi Industries Limited throughout its history places great emphasis on maintaining the highest possible quality standards at all stages from designing to commissioning.
     
    Quality Control
    Stage wise Inspection : Internal / Customer / Third Party Inspection Agencies.
    Hydraulic Pressure Test : Facilities available up to 15,000 PSIG Vacuum – Full Vacuum.
    Dye Penetrate Test : Facility available.
    X-ray, Ultrasonic Heat Treatment / Material Testing facilities are arranged from External Testing Houses.
     
    Internal Inspection
    Our skilled Quality Control department is responsible for the internal inspections of all the products.
     
    Calibration Of Measuring Instruments
    We periodically send our master gauges and all the measuring instruments for calibration to recognized Government Calibrating Institutes for check-up.
     
    Welder Approval And Qualification
    Our Welders are approved for welding techniques by reputed houses such as UHDE, H&G, L&T and BV.
     
    Supplies
    All raw materials for our contracts are procured from suppliers who are approved by related classifying/inspection agencies such as H & G, BV, etc. We maintain a separate record for all the materials and all Mill Test Certificates are checked before acceptance.
     
    Records
    Strict maintenance of stage-wise inspection report, specification of materials used, dimensions of machined components, set-ups of welded joints, NDT tests, Hydraulic tests and overall dimensional report is done.
     
    Traceability
    Every equipment, we manufacture is stamped with the item number and serial number on one of the fixed flanges. We also affix a name plate on all the equipment, with details of the item, equipment number, design, pressure, temperature, size, serial number and year of manufacture etc.
     
    Preservation And Packing
    After the equipment is painted, it is scrutinized for overall finish, paint, cleanliness and aesthetics before packaging. The openings are then closed with wooden planks or plastics covers and the equipment is then cleared for shipment. For safe transportation and better warehousing, the unit is normally packed in wooden crates. If required, the unit is filled with Nitrogen gas & proper documentation is maintained for all these procedures.
     
  • Inspection Agencies
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  • List of Machineries
  • Aswathi Industries Limited offers advanced facilities in its ISO 9001 : 2008 certified state-of-the-art manufacturing plants
     
    Capacity
      Unit – I Unit - II
    Floor Area 8500 sq. ft covered shed and 20,000
    sq. ft open space.
    40,000 sq. ft. covered shed and
    1, 00,000 sq. ft. Open Space
    Power Load 90 H.P 250 H.P
    Production Capacity / Year 1500 Tons 2100 Tons
     
    List of Machinery
    Sr No. Machine Name Number
    1 E. O. T. Crane 420 Ton x 1 Nos.
    10 Ton x 6 Nos.
    2 Ton x 2 Nos.
    2 Generator. 125 KWA x 2 Nos.
    3 Sand Blasting facility. 1 Set.
    4 Plate Bending Machine Heavy – 2mtr. Width & Bending capacity up to 25mm thick plate. 1 No.
    5 Plate Bending Machinery Heavy 2850 mm width & bending capacity up to 16 mm thk. 1 No.
    6 Lathe machine - 12ft. Bed. 72" swing. 1 No.
    7 Lathe machine - 9ft. Bed. 48" swing. 4 Nos.
    8 Lathe machine - 9ft. Bed. 48" swing. 3 Nos.
    9 Drilling machine- Pillar type 32 mm capacity. 2 Nos.
    10 Welding Rectifier - 600 AMP. 18 Nos.
    11 Transformer - 400 AMP. 8 Nos.
    12 Welding Rectifier with Argon Arc set–400 AMP. 4 Nos.
    13 Electric Oven portable. 6 Nos.
    14 Portable Grinding Machine 26 Nos.
    15 Portable Drilling machine 6mm to 12mm 5 Nos.
    16 Magnetic Base with Drill – M/C 11/4" capacity 3 Nos.
    17 Pipe bending facility up to 80 NB pipe 1 Set.
    18 Hack saw machine 2 Nos.
    19 Tool & cutting grinder. 2 Nos.
    20 Gas cutting set. 20 Sets.
    21 Trolley cutting (Pug machine) capacity of cutting 60mm thick plate. 3 Nos.
    22 Pedestal Grinder. 2 Nos.
    23 Air Compressor. 6 Nos.
    24 Hand Shearing machine ˝" capacity. 2 Nos.
    25 Hydraulic water pumps with Tank. 2 Nos.
    26 Hydraulic test high pressure pump - 300 PSI. 2 Nos.
    27 Hydraulic press 100 Ton Capacity. 1 Nos.
    28 Profile Cutting machine. 1 Nos.
    29 CO2 Welding Machine. 10 Nos.
    30 Plasma Cutting Set (Up to 25 mm thick). 3 Nos.
    31 Air Compressor – 7.5 HP SMT Brand twin Cylinder. 1 Nos.
    32 Slotting Machine. 1 Nos.
    33 Shearing Machine (6mm capacity x 3mtrs width). 1 Nos.
    34 Dynamic Balancing Machine (3.5 Ton Capacity-3 meters dia. X 6 meters length shaft). 1 Nos.
    35 High Speed Bi-Metal cutting band saw-175mm capacity 2 Nos.
     
 
 
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